Energy Management Monitoring

Gain full visibility into your facility’s energy usage with real-time tracking and analytics. Reduce costs, enhance efficiency, and support your sustainability goals with data-driven insights.

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Challenges Faced

The biggest issue in energy management is the inability to monitor energy in real time. You cannot effectively manage what you cannot measure. In industrial facilities, energy consumption and production efficiency are often tracked through separate systems. This disconnect makes it difficult for managers to perform accurate analyses and make data-driven decisions.

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Root Causes of Increased Energy Consumption Remain Unknown

Energy meters are read and consumption values are visible; however, it is often unclear which production processes the consumption is associated with. As a result, high energy bills occur without a clear explanation of the source of the increase.

Energy Costs Cannot Be Linked to Production

When production data is disconnected from energy data, it becomes impossible to precisely determine the amount of energy consumed per unit of product. Consequently, accurate calculation of energy cost per product and actual profitability is not feasible.

Instant Consumption Abnormalities Go Unnoticed

Faults or maintenance requirements in machines often manifest through increased energy consumption. However, without real-time monitoring, these anomalies go undetected and production continues, leading to energy waste.

Reports Are Prepared Manually and Delivered Late

Data is gathered from various sources and compiled in Excel files. This process is time-consuming and prone to human error. Teams spend valuable time collecting data instead of analyzing it.

Proposed Solution: Integrated Energy and Production
Monitoring System

Our system consolidates energy and production data in industrial plants under one platform, offering managers a meaningful, real-time, and holistic perspective. This not only reduces costs but also improves efficiency.

  • Real-Time Monitoring of Energy Data

    Consumption of various energy sources such as electricity, water, steam, and natural gas is tracked in real time through field-installed sensors and meters. The system can automatically detect excessive or unexpected consumption and alert users.

  • Input Production Quantities into the System

    Production data can be collected automatically from automation systems or entered manually by operators. This flexibility ensures easy integration into diverse production environments.

  • Correlate Energy and Production Data

    Energy consumption data is automatically matched with production quantities within the system. This allows easy calculation of energy usage per product and unit production costs, supporting compliance with energy management standards such as ISO 50001.

  • Access Data from Anywhere via Web Panel

    All data is accessible through a user-friendly web interface from any location with an internet connection. A role-based access control system ensures security and provides tailored data views for different user levels.

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Reporting and System Features

Our system not only collects data but also processes it into meaningful insights and reports. Managers can make data-driven decisions, and field teams can manage operations more effectively.

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Energy Consumption Reports

Automatic daily, weekly, and monthly consumption reports are generated for all types of energy—electricity, water, steam, and natural gas. Detailed reports for specific machines, production lines, or entire facilities are available upon request.

Product-Based Energy Cost Analysis

By combining production data with energy consumption, the average energy cost per product is calculated. This enables clear identification of which products are more efficient or costly to produce.

Efficiency and Comparative Reports

Energy consumption comparisons across different shifts or days for the same machine are used for performance analysis. Inefficient, worn-out, or faulty equipment can be quickly identified.

Real-Time Alerts and Event Logging

The system automatically generates alerts for consumptions that exceed defined thresholds. For example, if a compressor malfunctions or a valve is left open, the system notifies the user.

Excel and PDF Export Support

All reports can be downloaded in Excel or PDF format. Optional automated email reports can be sent to specified users daily or weekly.

User Authorization and Activity Logging

All system activities are logged. User-specific access control ensures secure data access. Detailed records show who accessed what and when.

Learn more about "Energy Management"

You can access our documentation and promotional materials from the links below.

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