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Step into Operational Excellence

Prevent energy losses, optimize your processes, and take control with real-time data.

A smart solution for seamless monitoring and maximum efficiency. Enhance your production environment.

Monitor your system in real-time, detect leaks, and transition to a sustainable manufacturing process with advanced technology that improves steam and energy management!

Our software infrastructure is exciting in terms of user experience and efficiency.

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Drive Transformation, Achieve Real Impact

Explore our success stories across different industries and discover the real impact of our solutions on the shop floor. Real data, tangible results! Check out our case studies now.

INDUSTRY: Oil & Gas

Challenge:
Frequent hidden failures in steam traps and valves caused energy waste, safety risks, and unexpected downtime in critical lines. Undetected steam leaks and uncontrolled condensate discharge reduced boiler efficiency and caused a significant rise in natural gas consumption.

Machine Types Monitored:
  • Steam Traps
  • Steam Safety Valves
21%

increase in steam system efficiency through real-time monitoring and alert automation

$490.000

annual savings in fuel and water costs

INDUSTRY: Food & Beverage

Challenge:
Frequent hidden failures in steam traps and valves caused energy waste, product quality issues, and unplanned downtime in production. Undetected steam leaks and uncontrolled condensate discharge increased utility costs and negatively affected both energy management and steam quality.

Systems Monitored:
  • Steam Traps
  • Steam Valves
  • Electricity Consumption
  • Water Usage
  • Steam Quality Monitoring
  • Unit Cost Calculation for Utilities
25%

overall utility savings (steam, water, and electricity) achieved through SMART FACTORY 360’s real-time monitoring, automated diagnostics, and unit cost analytics

$352.000

annual cost savings from optimized steam systems, reduced water usage, and electricity efficiency

INDUSTRY: Tyre Manufacturer

Challenge:
Unmonitored steam traps and bypass valves led to hidden steam leaks, condensate accumulation, and steam hammer incidents — resulting in excessive energy use, production inefficiencies, and equipment stress during vulcanization and curing processes.

Systems Monitored:
  • Steam Traps
  • Bypass Valves
  • Steam Lines
  • Condensate Discharge Points
15%

steam energy savings through real-time steam trap and bypass valve monitoring, with automated alerts for leakage and steam hammer detection

$100.000

annual savings by eliminating steam loss and protecting equipment from steam hammer impacts

INDUSTRY: Chemical Industry

Challenge:
In chemical manufacturing plants, undetected steam trap failures led to energy inefficiencies, temperature control issues in reactors, and increased operational risks in sensitive process lines.

Systems Monitored:
  • Steam Traps
  • Heat Exchangers
  • Steam Pipelines
18%

steam energy savings achieved through real-time steam trap monitoring and predictive diagnostics

$130.000

annual cost savings by reducing energy waste and improving temperature stability in critical chemical processes

INDUSTRY: Textile Industry

Challenge:
Inefficient steam systems and unmonitored boilers led to excessive energy use, moisture imbalances in production areas, and poor indoor air quality—directly affecting fabric quality and operator comfort.

Systems Monitored:
  • Steam Traps
  • Boilers (Efficiency & Operation)
  • Indoor Air Quality Sensors (Humidity & Temperature)
19%

overall energy savings through real-time steam trap monitoring, optimized boiler performance, and environmental condition control

$300.000

annual savings through reduced fuel consumption, stabilized production conditions, and extended equipment lifetime

Win with Brenpower

Boost efficiency, reduce costs, and optimize operations with Brenpower’s real-time monitoring and actionable insights

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Plug & Play Installation

Seamless integration into existing systems. Rapid deployment with zero disruption. Retrofit-friendly for older infrastructure

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Real-Time Monitoring & AI-Powered Analytics

Live dashboards for steam traps, air quality, energy use. AI-driven insights to detect anomalies and inefficiencies. Custom alerts and maintenance forecasting

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Production-Linked Cost Tracking

Input production volumes to calculate: Per-unit utility consumption. Total run cost per batch or shift. CO₂ emissions per product. Optimize process economics and increase visibility

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Energy & Cost Savings

Cut utility costs by up to 20% Reduce steam, gas, electricity, and water losses. Interactive ROI calculator for confident decision-making

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ESG & Net Zero Compliance

Real-time carbon footprint monitoring. Auto-generated reports aligned with UK and global standards (ISO, HACCP, etc.) Support for ESG strategies and sustainability audits

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Modular & Scalable Architecture

Tailored modules for food, pharma, manufacturing, and more. Cloud-based and API-ready. Easily scale from one site to a global network

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Interactive Tools & Engagement

Live demos and case studies with real-world savings. ROI & payback period simulators. Success stories and testimonials from top industry players

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24/7 Remote Support & Maintenance

Continuous health monitoring Instant alerts and remote troubleshooting Optional maintenance contracts for peace of mind

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Energy Inefficiencies and the Importance of IoT, and Brenpower's Solutions
News
Energy Inefficiencies and the Importance of IoT, and Brenpower's Solutions

Energy management is crucial for businesses to reduce costs and achieve sustainability goals. In particularly energy-intensive steam systems, inefficiencies can negatively impact business performance.

NB-IoT and Brenpower: The New Wave of Industrial Digitalization
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NB-IoT and Brenpower: The New Wave of Industrial Digitalization

Optimizing industrial processes and enhancing energy efficiency have become top priorities for businesses of all sizes. With the help of NB-IoT technology, Brenpower provides smart and sustainable sol

What is Condensate Discharge?
News
What is Condensate Discharge?

The amount of condensate discharge plays a crucial role in the efficiency and safety of steam systems. After steam is used, it condenses back into water, which must be removed from the system. This pr